Innovative 3D printing technology

Make your insole business fit for the future.

Benefits of 3D printing Basic equipment Application Production strategy Counselling

Find out how you can produce precise and customised orthopaedic insoles yourself with our innovative producing systems.

We offer two flexible solutions to produce 3D printed insoles efficiently and cost-effectively – depending on the size of your company and your individual requirements.

3D printing centralised production Own 3D printer

Benefits of 3D printing

Benefits
your customers will love.

Advantages of 3D printed insoles that your customers love

Next Generation Insoles

Sustainable
CUBIX insoles are produced locally or via a central 3D printing service. This process generates no unnecessary waste and makes you independent of long supply chains.

Recyclable
The insoles are made from TPU, which can be cleaned, melted down, and reprocessed into new filament for 3D printing. TPUwhich can be cleaned, melted down and processed into new filament for 3D printing.

Customizable
Unique, seamless Shore hardness levels ranging from 20 to 80° Shore A ensure a comfortable and personalized fit tailored to each patient's needs.

Breathable
Visually, our insoles resemble a knitted pattern, they are open-pored and air-permeable and thus ensure better air circulation and a fresh foot climate.

Basic equipment

What do I need,
to be able to start?

Your basic equipment for 3D printing

It doesn't take much to get started quickly.
The following items are necessary for manufacturing 3D-printed insoles in your business:

EASYCAD software
Das All-in-One-Tool für Ihre Einlagenfertigung . Mit der Basis-Installation von EASYCAD können Sie 3D-gedruckte Einlagen konstruieren.
Special DAF Library OPTIONAL
required for diabetes-adapted foot orthoses with 3D bedding
Everyday life / diabetes
depending on the care approach for your patients
Producing Strategy
You decide: Central printing service or your own 3D printer.

Request consultation

Application

Which target group
would you like to reach?

Everyday life

For patients with everyday complaints such as foot, knee or back pain

Treatment goals:

Support for the longitudinal arch in case of misalignment

Support for instabilities

Improved knee support

We recommend

To Starter kit 1

Diabetes

For patients with diabetic foot syndrome

Treatment goals:

Pressure redistribution to avoid pressure peaks

Perfect fit thanks to adaptation with 3D foot scan

Individual soft bedding of vulnerable areas

We recommend

To Starter Kit 2

Production strategy

Would you like to invest
or try it out first?

Which solution is right for you?

Whether you are a beginner or an experienced producer - with our flexible solutions, you will find the perfect strategy for your digital insole production. Get advice and step into the digital future of 3D printing.

Solution 1

Centralised production

3D printing service

No risk, no high investments

No expertise or maintenance required

You design your insoles as usual in EASYCAD

SPRINGER takes care of production and shipping

Central production price list

Solution 2

Own printer

Printing with GP Mike

Set standards in your region as an innovative supplier

No dependencies

You design your insoles as usual in EASYCAD

You produce independently without waiting times

More about GP Mike

Counselling

Do you have further questions?

Your contact for 3D printing

Robert Dunst

Consultancy / Support 3D printing

We will be happy to advise you on choosing the right hardware for your company or put together an individual offer for you.

3D-printed insoles

FAQ

3D-printed orthoses

Overview

Take control: master your production with in-house manufacturing

Gain more independence from supply chains

Dominate your regional market by relocating production in-house. Free yourself from the unpredictability of external suppliers and supply chains. This autonomy not only enables you to react quickly to customer requirements, but also puts you in control of your own production processes. Say goodbye to external dependencies and retain full control over your production processes.

Benefit from our expertise: Take your company to the next level with our know-how

Benefit from our advanced manufacturing technology and in-depth expertise in orthopaedic technology. With Springer, you get more than just state-of-the-art equipment - you have access to the accumulated knowledge and innovative spirit of an innovation leader. Our commitment to continuous technological advancement drives new developments that go into every one of our products.

Increase your efficiency: cost-effective in-house production

Strengthen your business with the efficiency that comes with in-house production. Reduce costs, increase productivity and keep a firm grip on your budget. Future-proof your operations with complete control and monitoring of your manufacturing processes.

Rely on the solution from the market leader with CUBIX Mike 3D technology & the optimum EASYCAD software from Springer for smooth production processes and the best results for your customers.

Wussten Sie, dass Sie die Einlagen auch über unsere zentrale Fertigung herstellen lassen können? Nutzen Sie hierzu unsere zentrale EASYCAD Fertigung!

Become independent with the GP Mike 3D inlay printer:

Revolutionise your orthopaedic workshop with clean, virtually dust-free production!

3D printing technology enables you to produce insoles directly on site with an optimum fit for your customers without having to rely on external suppliers. Position yourself as a trendsetter in your region and utilise the benefits of 3D printing to take your business to the next level.

3D printing is not only seen as a pioneering technology in manufacturing, but also as an environmentally friendly solution. The materials used are fully recyclable, thus contributing to sustainable production. Produce 3D-printed inlay blanks with the GP Mike 3D printer.

The production process is optimised by transferring the print data directly from the Easycad design program to the printer. The precise print quality ensures that the insert is ready for use immediately after printing and only needs to be covered.

Invest in the future of your orthopaedic trade and benefit from the flexibility and efficiency of the GP Mike 3D insole printer. Show your customers that you have your finger on the pulse and rely on sustainable, innovative technologies.

Basics and technology

Introduction to 3D printing of insoles: basics and technologies used

3D printing is revolutionising many areas of industry, and the production of orthopaedic insoles is no exception. This technology enables the precise production of insoles that are perfectly customised to the individual anatomical characteristics of each foot. At the heart of the process are 3D printers that convert digital designs into physical objects layer by layer. By using the advanced EASYCAD design software from Springer, orthopaedic technicians can design the 3D insoles exactly according to the patient's needs. Various printing techniques are used for this. One of these is selective laser sintering (SLS) or the effective FFF 3D printing process. This allows completely customised models to be produced using the 3D printing process.

Revolutionise the production of orthopaedic insoles with FFF 3D printing

Benefit from the advantages of FFF technology for customised orthopaedic solutions

In the evolving field of orthopaedic insole production, Fused Filament Fabrication (FFF) technology stands out as ground-breaking. This 3D printing method utilises the versatility of thermoplastic filaments to provide customised and precise solutions for the production of orthopaedic insoles. Here are the reasons why FFF technology is revolutionising the field:

1. exceptional adaptability: FFF enables a high degree of customisation in interlining production. By customising the settings and using different filament types, you as our partner can create insoles that meet the specific contours and flexibility requirements of individual users. This customisability ensures that each insole provides optimal support and comfort, tailored to the needs of the wearer.

2. cost efficiency: FFF equipment usually requires a lower initial investment compared to other 3D printing technologies such as SLS. The materials used in FFF, such as PLA, ABS and TPU, are not only inexpensive but also readily available, which lowers production costs. This makes FFF an excellent choice for orthopaedic practices looking to integrate in-house manufacturing.

3. speed and accessibility: FFF printers are known for their speed and ease of use, making them ideal for clinical environments. They enable fast production cycles, meaning orthopaedic clinics can produce insoles on demand, reducing waiting times for patients and streamlining the treatment process.

4. wide selection of materials: The range of materials compatible with FFF technology is constantly expanding, including options that are specifically suitable for medical use. Materials such as TPU provide the necessary flexibility and durability for orthopaedic insoles and ensure comfort and longevity in use.

By integrating Springer's FFF 3D printing into their production processes, orthopaedic specialists can not only improve the quality and effectiveness of their insoles, but also bring innovation and efficiency to their operations. FFF opens up new possibilities for patient care and makes personalised orthopaedic solutions more accessible.

Choosing the right material for 3D-printed insoles

The choice of material plays a decisive role in the functionality and comfort of 3D-printed insoles. Various materials such as TPU (thermoplastic polyurethane), polyamide and even advanced composite materials are available. Each material offers different properties in terms of flexibility, durability and comfort. TPU, for example, is known for its flexibility and wear resistance, making it an excellent choice for insoles that need to provide both support and cushioning. Choosing the right material depends on the specific requirements of the insoles and the preferences of the end user.

The manufacturing process

The complete production process for 3D-printed insoles

The production process for 3D-printed insoles begins with a detailed digital scan of a patient's feet. This scan captures all the nuances of the foot structure to ensure that the final product fits perfectly. The data from the scan is used to create a customised design using advanced CAD software. Once the design is finalised, it is sent to a 3D printer, which applies materials layer by layer to build the insole. This additive manufacturing process allows for complex designs that are difficult to achieve with traditional manufacturing methods. After printing, the insoles are cleaned, finished and sometimes reworked to improve durability and comfort.

Optimisation of print jobs: Increasing efficiency in 3D printing production

Efficiency in 3D printing is critical to scaling production and reducing costs. Optimising print jobs involves several strategies, such as adjusting print settings for speed and material consumption, using Springer's state-of-the-art EASYCAD software to control the printing process and organising print jobs to maximise printer utilisation. In addition, ongoing maintenance of the 3D printers ensures that they operate at maximum efficiency.

From idea to product: How 3D design is revolutionising insole production

3D design has changed the way foot orthoses are made. With 3D CAD software EASYCAD, specialist companies can quickly iterate designs based on specific patient needs or feedback. This flexibility enables rapid prototyping - changes can easily be made without the need for expensive moulds or tooling. 3D design also enables the integration of complex features into the insoles, such as customised support structures or areas of varying density that provide different levels of cushioning and support where they are needed. This capability not only improves the functionality of the insoles, but also increases comfort and treatment outcomes for the patient.

Applications and practical use

Customisation and comfort: How 3D-printed insoles support the foot

3D-printed insoles bring a new level of customisation and comfort to foot care. Using precise 3D scans of the patient's feet, these insoles are customised to fit the unique contours and biomechanical requirements of each individual. This customisation helps to distribute pressure evenly across the foot, reducing the risk of pressure points and improving overall foot comfort. Additionally, the ability to incorporate variable densities and targeted support into the insole design further enhances the comfort and effectiveness of the insoles, making everyday activities more comfortable and less painful for people with foot-related problems.

The use of 3D-printed insoles in orthopaedics

In the field of orthopaedics, 3D-printed insoles are becoming increasingly important due to their precision and adaptability. These insoles are particularly beneficial for patients with specific orthopaedic conditions such as flat feet, high arches or diabetic foot complications. By providing support exactly where it is needed most, these insoles can help bring the foot and ankle into a more natural position, reducing stress on other parts of the musculoskeletal system. Orthopaedic surgeons and podiatrists are now recommending 3D printed insoles as an essential part of comprehensive treatment plans for various foot conditions. With the complete CUBIX MP Mike & EASYCAD solution from Springer, you can benefit from this technology for the benefit of your patients.

Customised insoles from the printer - a solution for every foot

The introduction of 3D printing technology has made it possible to produce customised insoles that fit the unique shape of each foot perfectly. This technology allows for rapid production and iteration, meaning that insoles can be customised not only for the shape of the foot, but also for specific activities or shoe types. Whether for athletic performance, everyday comfort or therapeutic needs, 3D printed insoles can be designed to meet the diverse requirements of all users. This level of personalisation ensures that each pair of insoles is as effective as possible, providing just the right amount of support and cushioning where it is needed most.

Special topics and innovations

Innovative approaches in 3D-printed insole production

Innovations are shaping the production of 3D-printed insoles by finding new ways to improve quality and efficiency. The use of advanced design software makes it possible to develop complex and customised insoles that are specifically tailored to the user's biomechanical requirements. The ability to quickly create prototypes significantly speeds up the development process and allows teams to bring innovative solutions to market faster. These agile methods lead to continuous improvement of the product range and drive technological development in the industry.

Teamwork and software solutions: Behind the scenes of insole production

The development of 3D-printed insoles is a complex process that requires close collaboration between different specialisms. Our engineers, designers and medical professionals work together to develop products that meet the highest quality standards. Modern software solutions play a crucial role in this process by making it possible to optimise designs and increase production efficiency. By using software for simulation and analysis, problems can be identified and solved at an early stage, which shortens development times and improves product quality.